The major goal of mechatronics laboratories is to show how to develop mechatronic systems using a systems approach, which entails integrating multiple domains such as mechanical, electrical, and electronic control domains.
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Mechatronics, also known as mechatronic engineering, is a multidisciplinary engineering field that focuses on the design of both electrical and mechanical systems, as well as robotics, electronics, computer systems, control, and product engineering.
A Mechatronics Design Lab is a fabrication shop and classroom with equipment for creating microprocessor-controlled electromechanical systems.
There are four essential components that make up a mechatronic system:
1. Sensors,
2. Actuators,
3. Mechanical components,
4. Electronics & controls/controllers of the system.
Sensors transform mechanical realms into electrical signals, which are then analyzed for the information content. Sensors provide a signal, which is often an analog signal in the form of a voltage level or a waveform.
The actuators are the opposite of the sensors. They are used to convert a digital motion command into a physical action. Electrical motors and hydraulic actuators are the main examples of actuators.
At the heart of a mechatronics system is a mechanical device which is desired to be controlled for a “purpose”. The controller requires information on the system's status. Sensors are used to get this data. Actuators are also controlled by the controller, which changes the status of the mechanical system.
A controller (also known as microcontroller)is made up of a CPU (central processing unit), memory (RAM), inputs and outputs(I/O) -to capture the sensor signals and drive the actuator outputs-, and most importantly the microprocessor program.
The sensor values, along with other inputs, is converted into a digital representation to be used by the CPU.The controller interprets user commands and detects signals in order to generate command signals that are sent to the system's actuators. Various technologies, such as graphical user interfaces, touch displays, and pads, are used to obtain user commands.
Each time the CPU obtains new readings, process repeats again, completing the feedback control loop and generates the command signals.
The command signals to the actuators may be translated from digital to analog in some instances. Electrical impulses are converted into mechanical motion or action by the actuators.
Most Common Mechatronics Lab Equipments are motor wiring systems, power distribution trainers, motor control training systems, basic rotating machines,mechatronics systems, process control systems, thermal process control systems,analytical process control systems, AC/DC electrical systems, power & control electronics, hydraulic and pneumatic systems, pumps systems, mechanical drives,sensors packages, programmable controller systems.
Acrome is a global provider of hands-on robotic and mechatronic experiments for academia and research, offering hardware, software,and integrated courseware. With our revolutionary lab solutions, Acrome's objective is to assist academics and schools in training future outstanding engineers.
For teaching and research, Acrome provides system design and control solutions. With complete open-source software, hardware, and courseware, our accredited products enable academics to meet their measuring and management objectives in engineering labs, and our high-end robotic solutions provide hands-on experience for students to exceed their educational objectives in lab experiments.
Mechatronics is a multidisciplinary branch focusing on mechanical and electrical engineering, and involves robotics, control systems, electro-mechanical systems etc.
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A mechatronics specialists workplace ranges from academia, laboratories, manufacturing, or processing plants, to engineering design offices.
With the growth of industrial automation all major production industries need mechatronics specialists: food & pharma, chemicals, processing, consumable goods, textiles, electronics, durable goods, automotive, aerospace, defense etc.
Mechatronics specialists are involved with design, development, manufacturing and maintenance of advanced engineering systems and smart products, as well as automation of industrial tasks.
Industrial automation and mechatronics do not only touch upon but have profound impact on the competitiveness of companies and entire industries.
To answer the needs for smart factories and Industry 4.0, the last decade Mechatronics has become one of the fastest growing technical education programs globally.
Various reports show that the profession has a great future. The number of jobs for mechatronics specialists are experiencing a moderate growth and salary expectations are good.
Electronics are becoming a natural part of all kinds of physical mechanical products, so combining mechanical engineering with electrical engineering is becoming a more and more important aspect.
Everything will be connected to the internet and it will make production faster, easier, more flexible and can help companies to customize production according to their client’s needs.
We now have an innovation economy and when students join the workforce they are expected to work in small cross disciplinary teams, how does that impact the best way for teaching Mechatronics?
Irrespective of which approaches, methodologies and technologies are used everyone seems to be agreeing on one important point: it is extremely important to combine theory with practice.
Mechatronics training equipment comes in many shapes and sizes, below we have summarized a few different types.
Technical Training Equipment
Mechatronics is an interdisciplinary branch of engineering covering various subfields which each can be learnt separately in a hands-on manner. For example, you can find training equipment for hydraulics, pneumatics, PLC training rigs, process control, or industrial robotics.
Desktop Mechatronics Equipment
There exist simpler types of mechatronics training equipment that are laid out on a tabletop. These systems are smaller and can often be packed up and stored away when not in use, which makes them suitable for a foundational training in mechatronics.
Modular Production Systems / Flexible Manufacturing Systems
These types of training systems are always put together to resemble a production line through which a “product” is moved between different workstations to add value. Typically, each workstation is commanded by a PLC and can be used either individually or combined with other workstations.
Learning Factories
Learning factories are the top notch of mechatronics training equipment. These training solutions are normally semi purpose built and designed to include much more than a modular production system. According to Abele E. (), a Learning Factory in a narrow sense is a learning environment specified by: