Industrial Fans are gaining popularity as a popular and affordable solution to boost air movement, limit heat stress, and create holistic better environmental control.
Whether you are the owner or an employee working at an industrial plant, manufacturing units, and other large-open industrial facilities, you would know the place witnesses a host of environmental control issues. For example, while in summer, the facilities can get frantically warm, in winter, it can cause the workers to shiver at the floor level, whereas heated air rises into the rafters. Not just this, they often need help with condensation, ventilation, zone-specific management, and other issues.
A building management system can mitigate these issues; a seasoned facility manager can leverage a mix of high-volume, low-speed fans and heat-stratified air layers to reach the goal. HVLS fans make HVAC systems efficient, which can significantly enhance employee comfort and health in all seasons. In addition, these fans can limit energy consumption, tackle air quality-related issues, and even combine fire prevention systems to make them more efficient.
The HVLS fans can be run in hot and cold weather, which has been proven in several studies. In steamy and harsh climatic conditions, industrial fans protect employees against heat stroke, exhaustion, and other heat-related situations by offering an evaporating cooling sensation and reducing cooling sensations considerably. In addition, the ambient environment provides an optimal working temperature for the workforce and enables the lowered setting of the AC system.
On the other hand, in winter months, the HVLS system can address the rising heat effect, achieved by the destratification of heated air layers, which circulate warm air from the ceiling back onto the ground and back to the working crowd. This is how HVLS fans cut down the burden on their heating system. Simply put, facilities equipped with HVLS fans generally don’t require a high-temperature set point to meet the necessary environmental comfort, decreasing energy consumption and saving money in the long run.
We all know industrial fans play an important role in limiting energy costs. Typically, standard fans run faster than industrial fans, but industrial fans have bigger blades that can cover more surface area than traditional fans, delivering a more even flow of air.
Another fact that sets industrial fans apart from standard ceiling fans is that they are quieter than traditional models as they don’t derange the working process.
It is believed that the functioning capacity of one industrial fan is equivalent to 34 contemporary ceiling and tabletop fans. However, their specifically-designed airfoils and large circumferences allow them to save more energy than the standard fans, making them the best choice for big warehouses and open spaces.
Industrial fans can be used with air conditioning systems, resulting in around 25% less energy used by the HVAC system. In addition, since the industrial fans work with the HVAC system, they won’t incur much electricity.
This is a rough explanation of an industrial fan; let’s explore the intricacies that differentiate an industrial fan from a general-purpose plan. There is a massive difference between how industrial fans are designed and their performance, get to know them in the following section.
General fans are made from less expensive materials and components designed for residential or light-duty commercial markets. These fans can be installed in homes, appliances, and small ventilation systems.
On the other hand, industrial fans are made with heavier and high-quality materials and components to operate for longer hours, supply higher airflow and pressure, and meet industrial ambient requirements.
Here are some significant differences between general-purpose fans and industrial fans.
Material Gauges – The general-purpose fans is made from light gauge sheet of metal and plastic. On the other hand, industrial fans are made from 10 gauges and plate materials made from cast aluminum and stainless steel.
Construction bearings – The general-purpose fans have tab and lock seams, sleeve or strap type, and short bearing life. Meanwhile, industrial fans include continuous welds with the ball or roller bearings in cast iron housing. As a result, construction bearing in industrial fans has a longer bearing life.
Motor – General purpose fans are light-duty, bears sleeve, and has minimal design features, and has an open drip-proof enclosure. On the other hand, industrial fan motors are heavy-duty, have special design features, and their service factors come with TEFC and EXP enclosures.
Safety factors – General purpose fans run with slower wheels and shaft speeds, while industrial fans have higher wheel and shaft speeds.
Airflow – General purpose fans have limited airflow limited to 2000 CFM or less, while in industrial fans, the airflow is limited from 200 to over 100,000 CFM.
Pressures – General purpose fans have 10” to 4.0” static pressures, while industrial fans range from 50” to over 100” static pressures.
In a nutshell, bigger industrial fans are better for large spaces because:
It delivers better airflow.
It enhances employee productivity by keeping the employees healthier.
It results in low utility bills.
It helps create a quiet work environment.
It discards any chance for trip hazard.
It delivers year-round value, irrespective of the season.
Don’t take it lightly, the selection of industrial fans for your large facility. A large industrial fan can bring positive changes to the facility’s utility bills, safety, and productivity. Therefore, it is a value-based decision to invest in quality industrial fans, which have the potential to reward you in the years to come! And if you have any queries regarding industrial fans, explore our previous blog posts or contact us for more information.
Are you tired of working in spaces that feel stuffy and uncomfortable? When it comes to industrial settings, proper air circulation is crucial for maintaining a safe and comfortable working environment. That's where an industrial fan comes in. But with so many options available on the market, how do you choose the perfect one for your specific needs?
Selecting the right industrial floor fan for your cooling needs can be overwhelming, with countless industrial fan options available in the market. That's why this comprehensive a buying guide brings you all the expert insights, tips, and recommendations to help you make an informed purchase decision.
Whether you need a fan for a large warehouse, a manufacturing plant, or any other industrial environment, our guide will provide you with the knowledge and expertise to choose the ideal fan that will optimise air circulation, improve productivity, and create a comfortable working environment.
An industrial fan is a powerful mechanical device designed to move and circulate air within industrial settings. It is used to provide ventilation, control temperature, and improve air quality in large spaces such as factories, warehouses, workshops, and manufacturing plants.
These fans are typically larger than residential or commercial fans. They are built with durable materials and internal components to make them robust enough to withstand industrial conditions and the long hours they are required to be in operation. A modern industrial fan features durable internal components and an outer housing made from strong metals like cast aluminium or stainless steel.
An industrial fan can be operated manually or automated through control systems. They can be mounted on walls and ceilings or placed on the floor, depending on the specific requirements of the space. They are an essential component in maintaining a comfortable and safe working environment by providing effective air circulation and cooling.
Industrial fans and standard fans differ in their design, application, and performance capabilities. Here are the key differences between the two:
1. Design
As we already mentioned, an industrial floor fan is designed to be larger and more robust compared to standard fans. They are sturdier than normal fans to withstand demanding industrial environments. In contrast, standard fans are generally smaller and made with lighter materials like plastic or sheet metal.
2. Airflow Capacity
Industrial fans can move large volumes of air efficiently. They pack powerful motors, that are 120w or more, with higher airflow capacity and are capable of blowing cold air over long distances. Standard fans, on the other hand, are designed for smaller spaces and have lower airflow capacity compared to industrial fans.
3. Power and Speed
Industrial floor fans are equipped with more powerful motors to generate higher airflow and operate at higher speeds. They are designed to provide effective ventilation in large industrial spaces such as factories, warehouses, or workshops. Standard fans, however, have less powerful motors and operate at lower speeds suitable for cooling smaller residential or commercial areas.
4. Durability
Due to their heavy-duty construction, industrial fans are more durable and resistant to wear and tear. They can withstand harsh conditions, including exposure to dust, chemicals, and high temperatures. Standard fans are not built to withstand such extreme environments and may require more frequent maintenance and replacement.
5. Noise Level
Industrial fans often produce more noise due to their larger size and higher motor power. This is acceptable in industrial settings, where noise is typically not a primary concern. Standard fans, on the other hand, are designed to operate quietly, making them suitable for residential and office environments.
Fortunately, we also have industrial fans that can be used in our home garages that operate quietly. They have a noise level of 70dB and below, which may be silent enough to let you listen to tune in to the Premier League highlights while twisting the wrench on your sedan.
6. Safety Features
Most industrial fans incorporate additional safety features such as an aluminium frame guard to protect the blades, a carry handle, or rubber feet to keep the fan steady while blowing air. Standard fans usually have basic safety features, but are not as robustly designed for industrial safety requirements.
Before diving into the factors to consider when selecting an industrial fan, it's important to understand the different types available in the market. Each type of fan has its unique features and benefits, making it crucial to choose one that aligns with your specific requirements.
1. Centrifugal Fans
These fans are commonly used in applications that require high-pressure airflows, such as ventilation systems and air conditioning units. They are designed to move air at right angles to the intake of the fan and are known for their efficiency and ability to handle large volumes of air.
2. Axial Fans
Axial fans are ideal for applications that require high airflow at low pressure. You will find them frequently used in cooling and exhaust systems, as well as in areas where large volumes of air need to be moved. Axial fans are known for their simple design, low noise levels, and energy efficiency.
3. Mixed Flow Fans
As the name suggests, mixed flow fans combine the characteristics of both centrifugal and axial fans. They offer a balance between high airflow and pressure, making them suitable for a wide range of applications. Mixed flow fans are often used in HVAC systems, data centres, and industrial ventilation.
4. Inline Fans
Inline fans are designed to be installed within the ductwork, allowing for space-saving and convenient ventilation solutions. They are commonly used in commercial and industrial settings where ducted systems are required.
5. Metallic floor fans
Οffer the perfect blend of functionality and durability. They are a great choice for cooling big spaces and are rugged enough to withstand everyday use. Metal floor fans are equipped with powerful motors that generate a strong and consistent airflow, effectively circulating fresh air throughout large rooms or workspaces.
Now that you are familiar with the different types of industrial fans, let's delve into the key factors to consider when choosing the right fan for your needs.
Determining the Airflow Requirements
One of the most important considerations when selecting an industrial fan is determining the airflow requirements of your space. The airflow requirement, measured in cubic feet per minute (CFM), depends on factors such as the size of the space, the number of occupants, and the heat generated by equipment or processes.
To calculate the required CFM, you can use a simple formula that takes into account the volume of the space and the desired air changes per hour (ACH). The ACH refers to the number of times the entire volume of air in the space is replaced in one hour. Higher ACH values are recommended for spaces with higher levels of pollutants or heat generation.
Once you have determined the required CFM, you can narrow down your options and choose a fan that can deliver the necessary airflow for your specific needs.
Noise Considerations for industrial fans
Noise is another crucial factor to consider when selecting an industrial fan, especially if the fan will be installed in a noise-sensitive environment or in proximity to workers. Excessive noise levels can be distracting, reduce productivity, and even cause hearing damage over time.
When evaluating the noise levels of industrial fans, look for fans that are specifically designed to operate quietly. Manufacturers often provide noise ratings in decibels (dB) for their fans, allowing you to compare the noise levels of different models. Additionally, consider fans with built-in noise reduction features such as insulated housings or specially designed fan blades, as these can help minimise noise generation.
Energy Efficiency and Cost Savings
In today's energy-conscious world, energy efficiency is an important factor to consider when selecting any type of equipment, and that includes industrial fans. Energy-efficient industrial fans not only help reduce your carbon footprint but also result in significant cost savings over the long run.
When evaluating the energy efficiency of industrial fans, look for fans that have been tested and certified by recognised organisations such as ENERGY STAR. These fans are designed to meet strict energy efficiency standards and can help you achieve substantial energy savings.
Furthermore, consider fans with features such as variable speed drives (VSDs) or electronically commutated motors (ECMs). These technologies allow the fan to adjust its speed based on the specific airflow requirements, resulting in further energy savings by avoiding unnecessary power consumption.
Yes, industrial floor fans can help cool a room by providing air circulation and creating a breeze. While they are primarily designed for industrial applications, their high airflow capacity and powerful motors can be effective in moving and circulating air within a room, leading to a cooling effect.
Industrial fans can help improve ventilation by exchanging stale air with fresh air from outside or by circulating air within the room. The movement of air can create a wind chill effect, which makes you feel cooler even if the actual temperature remains the same.
However, it's important to note that industrial fans are typically larger and more powerful than standard fans, which means they may produce more noise and consume more energy. They may not be suitable for all room sizes or environments, especially smaller residential spaces where a standard fan would suffice.
If you're considering using an industrial fan for cooling a room, it's recommended to choose a fan with adjustable speed settings and positioning options to achieve the desired airflow and minimize noise. Additionally, combining the use of industrial fans with other cooling methods such as air conditioning or natural ventilation can enhance the overall cooling effectiveness.
On the other hand, if you feel an industrial fan is a bit of an overkill for your minimal cooling needs, you can always downsize to a desk or to a pedestal fan.
Yes, industrial fans typically consume more electricity compared to standard fans due to their larger size, higher power motors, and greater airflow capacity. The exact amount of electricity used by an industrial fan depends on factors such as its motor power, speed settings, and duration of operation.
Industrial fans are designed to move large volumes of air efficiently, and this requires more energy to power the motor. The higher motor power and speed of industrial fans result in increased electricity consumption compared to smaller, lower-powered standard fans.
It's important to consider the energy efficiency of the industrial floor fan when selecting one for your specific needs. Look for fans industrial brands that are labelled as energy-efficient or have high-efficiency motor ratings. Additionally, adjustable speed settings on industrial fans allow you to reduce the speed and power consumption when maximum airflow is not required.
Another great idea is getting a multipurpose fan that can be used at home and in any commercial setting as well. These are industrial fans designed to move large amounts of air while consuming less energy. They feature large metallic blades, have a sturdy metal frame and are lightweight. They can be used in gyms, garages, and large warehouses as a cost-effective cooling solution.
Choosing the right fan for your specific cooling needs is crucial for maintaining a safe, comfortable, and productive working environment. By considering factors such as airflow requirements, noise levels, energy efficiency, fan blade types, and proper installation and maintenance, you can make an informed purchase decision that will optimize air circulation and enhance the overall working conditions in your industrial space.
Remember to explore different brands and manufacturers to find the fan that best meets your requirements. With the right industrial fan in place, you can create a cooler, healthier, and more comfortable working environment for yourself and your employees. So don't settle for stuffy and uncomfortable spaces – invest in the right industrial floor fan and experience the difference it can make.